When you buy hydraulic breaker online, you are seeking a powerful attachment for your excavator that can efficiently break through rock, concrete, and other hard materials. The process involves more than just a simple purchase; it requires careful consideration of specifications, compatibility, and supplier reliability. Our goal is to equip you with the knowledge to make an informed decision, ensuring you acquire the right tool for your operational needs. We focus on matching your specific requirements with high-performance, durable hydraulic breakers, emphasizing our commitment to quality and customer satisfaction.
Understanding Hydraulic Breaker Fundamentals
A key_words:Hydraulic Breaker::: operates by converting hydraulic power from a carrier into high-frequency impact force. This force is then delivered to a working tool, such as a moil point or a chisel, to fracture materials. The efficiency and longevity of a hydraulic breaker depend heavily on its core components, including the piston, cylinder body assembly, and accumulator. We engineer these components for maximum durability and performance, ensuring consistent power delivery on demanding job sites.
The piston, driven by high-pressure oil, repeatedly strikes the working tool. The cylinder body assembly houses these moving parts, while the accumulator stores hydraulic energy, absorbing pressure pulses and enhancing impact energy. These integrated systems work in concert to deliver the breaking power required for various applications. Understanding these fundamentals helps in evaluating the quality and design of different models available when you buy hydraulic breaker online.
Matching Breaker to Carrier Specifications
Selecting the correct hydraulic breaker involves precise matching with your carrier’s specifications. The carrier operating weight is a primary factor, as an improperly matched breaker can lead to reduced efficiency, increased wear on both the breaker and the excavator, and potential safety hazards. We provide detailed compatibility charts to guide your selection, ensuring optimal performance and safety.
For instance, a BLT-40 model, with a total weight of 86kg and a chisel diameter of 40mm, is suitable for 0.5–1.2t excavators. In contrast, a larger BLT-165, weighing 3149kg with a 165mm chisel, is designed for 33–38t excavators. These differences highlight the importance of accurate matching. Our experts assist you in navigating these technical details to find the perfect fit.
| Breaker Model | Breaker Operating Weight (kg) | Chisel Diameter (mm) | Applicable Excavator (t) | Oil Flow (l/min) | Impact Rate (bpm) |
|---|---|---|---|---|---|
| BLT-40 | 86 | 40 | 0.5–1.2 | 15–30 | 800–1400 |
| BLT-75 | 466 | 75 | 6–8.5 | 50–90 | 400–800 |
| BLT-125 | 1357 | 125 | 14–18 | 90–120 | 350–650 |
| BLT-165 | 3149 | 165 | 33–38 | 200–260 | 150–300 |
Key Performance Metrics for Hydraulic Breakers
Several performance metrics dictate a hydraulic breaker’s effectiveness. Oil flow, measured in liters per minute (l/min), indicates the volume of hydraulic fluid required from the carrier. Operating pressure, typically in bar or MPa, specifies the hydraulic pressure needed for optimal function. The impact rate, in beats per minute (BPM), reflects how frequently the piston strikes the working tool.
For example, the BLT-100 model requires an oil flow of 80~110 l/min and operates at a pressure of 150~170 bar, delivering 350~700 BPM. These figures are critical for ensuring your excavator’s hydraulic system can support the breaker’s demands. Mismatched specifications can lead to overheating, reduced power, or even damage to the equipment. We ensure all our products meet or exceed industry standards for these metrics.
Selecting the Right Working Tool
The working tool, also known as the chisel, is the part that directly interacts with the material. Different types of working tools are designed for specific applications. A moil point is ideal for general breaking of rock and concrete due to its penetrating ability. A narrow chisel is effective for cutting or trenching, while a blunt tool is used for secondary breaking of large boulders or compaction.
The choice of working tool significantly impacts efficiency and wear. We offer a range of high-quality forging tools, which are manufactured through a forging process for superior strength and wear resistance. Proper selection ensures maximum productivity and minimizes tool replacement costs.
Maintenance and Wear Parts Considerations
Regular maintenance is crucial for extending the lifespan of your hydraulic breaker and ensuring consistent performance. Wear parts, such as outer bushings, inner bushings, and tool pins, require periodic inspection and replacement. The seal kit, including U-cup seals, dust seals, and O-rings, is vital for preventing hydraulic fluid leaks and maintaining pressure.
We supply comprehensive seal kits and high-quality wear parts, ensuring easy access to necessary replacements. Additionally, we recommend using specialized chisel paste or grease for lubricating the working tool and bushings, which significantly reduces friction and wear. An automatic lubrication system can further simplify this process, providing continuous lubrication during operation.
Advantages of Buying Online from Beilite
When you buy hydraulic breaker online from Beilite, you benefit from our direct-to-customer model, which often translates into competitive pricing and direct access to our expert support. We prioritize transparency, providing detailed product specifications and clear guidance on compatibility. Our online platform simplifies the selection and purchasing process, allowing you to compare models and features from the convenience of your location.
We ensure that every hydraulic breaker we sell meets stringent quality controls, backed by our extensive experience in the industry. Our commitment to after-sales service means you receive prompt assistance with any technical queries or parts requirements. This comprehensive support system distinguishes us from other suppliers. If you’re interested in this topic, check out our article 《article_title:How to choose a hydraulic breaker:::》.
Real-World Application and Performance
Consider a recent project where a BLT-135 hydraulic breaker was deployed for breaking hardened concrete on a road construction site. The unit, mounted on a Hyundai R225-7 excavator, operated at its specified working pressure of 160-180 bar and an impact rate of 350-500 BPM. The project team reported a 20% increase in breaking efficiency compared to their previous equipment, attributing this to the BLT-135’s consistent power delivery and robust design. This real-world application demonstrates the tangible benefits of selecting a high-quality breaker.
Ensuring Safety and Operational Efficiency
Safety is paramount when operating heavy machinery. Proper installation of the hydraulic breaker, adherence to the manufacturer’s operating guidelines, and regular safety checks are essential. Pressure relief valves protect both the breaker and the carrier from excessive hydraulic pressure, preventing potential damage. We provide detailed manuals and offer training resources to ensure safe and efficient operation of our equipment.
Furthermore, proper matching of the breaker to the carrier’s hydraulic system prevents undue stress on the excavator, prolonging the life of both machines. This holistic approach to safety and efficiency is a cornerstone of our product philosophy.
Expert Insight on Hydraulic Breaker Evolution
The hydraulic breaker industry is moving towards more intelligent and adaptable systems. We anticipate a future where breakers will integrate advanced sensor technology for real-time performance monitoring and predictive maintenance. For example, our BLT-155 model, designed for 27-33t excavators, operates with a working oil flow of 180-240 l/min and an operating pressure of 200-220 bar. This level of power and precision will be further enhanced by smart systems that can automatically adjust impact force and frequency based on material density, optimizing energy consumption and reducing wear. Such advancements will significantly improve operational efficiency and reduce environmental impact.
Contact Our Specialists for Tailored Solutions
We understand that every project has unique requirements. Our team of experienced professionals is available to provide personalized consultations, helping you select the ideal hydraulic breaker for your specific application. We offer comprehensive support, from initial product selection to after-sales service and spare parts. Contact us today to discuss your needs and discover how our high-quality hydraulic breakers can enhance your operational productivity.
About the Author
Li Mingxuan is a senior expert with 18 years of experience in the hydraulic breaker industry. He is proficient in equipment research and development, application, and construction in extreme environments, and is a recognized technical authority in the industry.
FAQs
Q1: What factors should I consider when I buy hydraulic breaker online?
A1: Key factors include your carrier’s operating weight, the required oil flow and operating pressure, the type of material you will be breaking, and the specific working tool needed. Compatibility with your excavator is crucial for optimal performance and safety.
Q2: How do I ensure the hydraulic breaker is compatible with my excavator?
A2: Check the applicable excavator weight range specified for the breaker. Also, verify that your excavator’s hydraulic oil flow and operating pressure match the breaker’s requirements. Our product specifications provide these details for each model.
Q3: What are the common types of working tools for hydraulic breakers?
A3: Common working tools include the moil point for general breaking, the narrow chisel for cutting and trenching, and the blunt tool for secondary breaking and compaction. Each is designed for specific tasks to maximize efficiency.
Q4: How often should I perform maintenance on my hydraulic breaker?
A4: Regular maintenance, including lubrication of the working tool and bushings, daily inspections for wear and tear, and periodic replacement of seal kits, is essential. The frequency depends on usage intensity and environmental conditions.
Q5: What is the significance of the accumulator in a hydraulic breaker?
A5: The accumulator stores hydraulic energy, which helps absorb pressure fluctuations in the system. This action enhances the breaker’s impact energy, reduces stress on the carrier’s hydraulic system, and contributes to overall operational stability.
Keywords
Keyword: Buy Hydraulic Breaker Online, hydraulic breaker, excavator attachment, breaker specifications, hydraulic hammer
